How Sioen Bridges Communication Gaps on the Factory Floor - Manual.to
case study

How Sioen Bridges Communication Gaps on the Factory Floor

Sioen’s Weaving Academy trains both new and experienced employees in technical textile production. As a digital support tool for the physical training center, Manual.to makes instructions easy to access, clear to follow, and always up to date.

 

Explore how Sioen turned their training challenge into a clear, scalable system that works for everyone.

Communication barriers slow down production

Training and communication in Sioen’s factories come with daily challenges.

  • Work is technical, requiring clear visual explanations rather than long text or verbal instructions.
  • The environment is noisy, making spoken guidance hard to follow.
  • And with seven languages spoken in one factory, it’s easy for meaning to get lost between shifts and teams.
Previously, instructions were shared verbally or on paper. They quickly became outdated and led to miscommunication as well as inconsistent results. These everyday hurdles slowed down learning and caused errors that could have been avoided with clearer, more accessible information.

 

The right tool fits the environment

When facing these communication challenges, companies usually have three options:

1. Structure the environment around the tool.

For example, training only in quiet rooms. But while possible, this adds complexity and doesn’t fit into every production routine.

2. Enhance the existing tool.

Some create extra paper versions for every language or add layers of explanation to make up for missing visuals. Yet, this leads to version chaos, higher maintenance, and confusion about which document is current.

3. Adopt a tool that fits the environment.

One that works with the conditions instead of against them. Simple, visual, multilingual, and accessible anytime.


Sioen chose to combine the first and the third approach.

Firstly, they’ve built the Weaving Academy, enabling their employees to train in a quiet learning environment.
Next, they built a central platform where everyone can create and read manuals with manual.to, both within the Weaving Academy and on the factory floor.

  • Visual photo and video instructions make complex processes easy to understand.
  • Instant translations eliminate language barriers.
  • Employees can replay instructions anytime, overcoming noise and ensuring no detail is missed.

“It really ticks off all the boxes.”


 

Change that starts small and scales naturally

Rolling out a new way of working requires structure and momentum. Sioen planned for both.

1. A focused start

A few individuals began creating manuals, learning how to use the platform, and testing its fit for daily work. Starting with only a few users made it easier to support and refine the process while building early confidence among the team.

2. Expanding to the full team

Once the first users felt comfortable, the project expanded to the full team. Those early adopters became internal ambassadors, showing colleagues how to document and share their own knowledge. Because the tool required no technical background, the adoption spread quickly and naturally.

Employees describe the manuals as easy to make and easy to read, with video instructions that are clear and accessible at any time.


“One thing where Manual.to was different than the others was that it was easy to read and make manuals for everyone.”


3. Taking on best practices from their suppliers

Lastly, Sioen lets even their manufacturers create manuals on their new, highly specialized machines. This saves training time for everyone and still provides correct and detailed information, remaining available whenever needed.

What began as a focused pilot soon became a daily habit across the factory. A simple, scalable change that now supports every level of Sioen’s training.

Additional case studies

View all case studies